Hot water sanitization purification System

General Discription

Here is a well-organized and professional write-up for the Hot Water Sanitization Purification System under your brand. It includes the description, application sectors, standard features, and available upgrades/options:

 

The Hot Water Sanitization Purification System is a state-of-the-art water purification solution designed to maintain ultra-pure water quality by eliminating microbial contamination through controlled high-temperature circulation. It uses RO or WFI-grade water, heated to 80°C–90°C, which is circulated across the entire loop — including tanks, piping, and user points — effectively removing biofilm and microbial growth without the use of chemical sanitizers.

Application Sectors

  • Pharmaceuticals & Biotechnology
  • Food & Beverage Processing
  • Cosmetics & Personal Care
  • Hospitals & Laboratories
  • Electronics & Semiconductor Industry
  • Injectable & IV Fluid ManAPUFacturing

Water for Injection (WFI) Distribution Systems

Standard Features

  • Fully automatic PLC-based control with HMI
  • Temperature-resistant sanitary piping (SS 316L)
  • Inbuilt hot water sanitization cycle timer
  • 21 CFR Part 11 compliant SCADA (optional)
  • Online conductivity & temperature monitoring
  • Low microbial dead-leg design
  • Alarms for temperature, conductivity, and tank levels
  • Bacterial-retentive vent filters on tanks

Available Upgrades & Options

  • SCADA with remote access and data logging
  • Automatic sanitization scheduling
  • Redundant pump and RO configurations
  • Heated storage tank insulation with temperature control
  • GSM-based alert system
  • IoT-enabled performance dashboard
  • Ultrasonic level sensors
  • 2 micron point-of-use filtration system
  • Pressure and flow control balancing system

Process Flow & System Components

1. Raw Water Tank
  • Large-capacity tank with level sensor
  • Feed pump connected to pretreatment section
  • Multimedia Filter (MMF): Removes turbidity and suspended solids
  • Activated Carbon Filter (ACF): Removes chlorine and organics
  • Water Softener: Removes hardness
  • Salt Tank: For automatic regeneration of softener resin
  • Fine filtration up to 5 micron or less
  • Stainless steel, energy-efficient pump for RO feed
  • 1st Stage (CSRO): Conventional RO membrane
  • 2nd Stage (HSRO): High salt rejection RO membrane
  • Flow meters for permeate and concentrate monitoring
  • Continuous Electrodeionization for ultra-pure water
  • Inline conductivity monitoring
  • Integrated sanitization ports for hot water
  • Stainless steel piping with heat resistance
  • Valves and return lines for sanitization circulation
  • Sensors for temperature and flow safety controls
  • Pure water storage tank with level controls
  • Transfer pump with UV disinfection at outlet
  • Distribution to user points via hygienic piping
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